The piston in a piston filling machine is the core metering component responsible for drawing and dispensing precise product volumes. Driven by pneumatic or servo systems, it ensures accurate, repeatable filling for liquids and semi-viscous products. Its smooth movement improves consistency, reduces waste, and supports hygienic, high-efficiency production across food, chemical, and cosmetic industries.
Automatic Shampoo Piston Filling Machine
The Automatic Shampoo Piston Filling Machine is a high-precision solution designed for the efficient filling of shampoo and other viscous liquid products. In the competitive cosmetic industry, manufacturers require equipment that combines accuracy, speed, and hygiene. At Mic Machinery, we specialize in advanced liquid packaging solutions, and our piston filling technology is widely recognized for its reliability, precision, and adaptability. This machine is ideal for cosmetic production lines where consistent dosing, minimal waste, and smooth operation are critical.
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Touch Screen ----- The touch screen in a piston filling machine provides an intuitive interface for operators to monitor and control the filling process. It allows easy adjustment of filling volume, speed, and timing, improving efficiency, accuracy, and overall production management while simplifying machine operation for consistent results. |
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Filling Head ----- The filling head in a piston filling machine ensures accurate and controlled dispensing of viscous liquids such as shampoo. Equipped with anti-drip nozzles and precise valves, it maintains consistent fill volumes, reduces product waste, and supports stable, hygienic operation on high-efficiency production lines. |
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Piston ----- |
Precision Piston Filling for Viscous Products
Piston filling technology is particularly suited for thick liquids such as shampoo, conditioners, and liquid soaps. Unlike gravity filling systems, the piston mechanism draws product into a chamber and dispenses it with controlled force, ensuring accurate fill levels for each container. This precise system makes the machine a reliable shampoo bottle filler, capable of maintaining uniform product volumes across large production batches.
The machine is designed to handle multiple bottle sizes and shapes, making it a flexible choice for factories producing diverse shampoo lines. Operators can easily adjust the filling volume and speed, ensuring that production requirements are met without compromising accuracy. For businesses aiming to improve efficiency and reduce labor costs, investing in a high-quality automatic shampoo filling machine offers significant advantages in both productivity and product consistency.
Efficient Operation and Integrated Automation
A major benefit of this equipment is its integration into fully automated production lines. Bottles are transported via a synchronized conveyor system to the filling heads, where the piston mechanism dispenses the shampoo with precision. Anti-drip nozzles and smooth flow channels prevent leakage and reduce waste, maintaining a clean production environment.
This automation minimizes manual handling, improving operational efficiency while ensuring consistent quality. As a professional shampoo filling machine, it also allows manufacturers to maintain high output rates with reduced labor requirements. The machine’s touch screen interface enables easy monitoring and parameter adjustment, including filling volume, speed, and timing, making the system user-friendly and highly adaptable for various production needs.
Hygienic Design and Reliable Performance
Hygiene is essential in cosmetic production. The machine is constructed using high-quality stainless steel and sanitary components, ensuring corrosion resistance and easy cleaning. Smooth surfaces and hygienic pipelines prevent contamination, while key components can be quickly disassembled for maintenance.
As a well-engineered shampoo filling machine, it guarantees long-term reliability and consistent performance. The robust piston system delivers precise dosing, even with highly viscous liquids, while the synchronized conveyor ensures smooth bottle alignment during filling. This combination of precision and hygiene makes the machine an ideal shampoo bottle filler for modern cosmetic factories.
Professional Solutions from Mic Machinery
Mic Machinery has extensive experience designing and manufacturing liquid filling equipment for cosmetic and chemical industries. Our focus is on providing durable, efficient, and easy-to-operate shampoo filling equipment. Each machine undergoes strict quality inspections before delivery, and our team offers comprehensive technical support to ensure smooth integration into production lines.
With its precise piston filling mechanism, automated operation, and hygienic design, the Automatic Shampoo Piston Filling Machine from Mic Machinery provides a reliable solution for manufacturers looking to enhance production efficiency and maintain consistent product quality. By choosing this automatic shampoo filling machine, companies can achieve higher output, reduced waste, and dependable performance across all their shampoo bottling operations.
| MODEL | MIC-ZFH-4 | MIC-ZFH-6 | MIC-ZFH-8 | MIC-ZFH-10 | MIC-ZFH-12 | MIC-ZFH-16 | MIC-ZFH-20 |
|---|---|---|---|---|---|---|---|
| Filling Nozzle | 4 | 6 | 8 | 10 | 12 | 16 | 20 |
| Filling Volume | 100ml-1000ml/200ml-2000ml/300ml-3000ml/500ml-5000ml | ||||||
| Capacity | 900-1400 BPH(1L) | 1400-2000 BPH(1L) | 2000-2400 BPH(1L) | 2200-2600 BPH(1L) | 2400-2800 BPH(1L) | 2800-3400 BPH(1L) | 3400-3800 BPH(1L) |
| Filling Accuracy | ≥99% | ||||||
| Gas Consumption | 0.6m³/min | ||||||
| Bottle Size | 40-100mm(diameter) | ||||||
| 80-300mm(height) | |||||||
| Working Pressure | 0.55Mpa-0.65Mpa | ||||||
| Machine Power | 3.5KW | 4KW | 4.5KW | 4.5KW | 4.5KW | 5KW | 5KW |
| Dimension(L*W*H) | 1500*1400*2300mm | 1600*1400*2300mm | 1800*1400*2300mm | 2000*1400*2300mm | 2200*1400*2300mm | 2600*1400*2300mm | 3000*1400*2300mm |
| Weight | 650kg | 700kg | 800kg | 900kg | 1000kg | 1100kg | 1200kg |
| Parts | Brand |
| Touch Screen | Canada xinjie color |
| PLC | Schneider |
| Solenoid Valve | Taiwan Airtac |
| Optoelectronic System | OPTEX |
| Micro Differential Pressure Switch | Netherlands |
| Servo Motor | Taiwan TECO |
| Air Source Treatment | Taiwan Airtac |
| Button and low voltage electric appliance | Schneider |
| Ball Screw | Taiwan |
| Reducer | Taiwan VGM |
| Switching Power Supply | Taiwan Meanwell |
| Material | Contact with the material parts of the 316 materials, and the rest of the 304 stainless steel |
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