Gravity Ketchup Bottle Filler

Gravity Ketchup Bottle Filler is designed for filling ketchup and similar sauces with stable flow and good consistency control. This machine uses gravity filling to guide the product into bottles in a smooth and direct way, which helps keep the sauce texture unchanged during filling. It is suitable for small and medium production lines that need reliable performance and easy operation. The gravity ketchup bottle filler works well with different bottle sizes and is easy to clean after daily use. As a practical type of sauce bottle filler, it is often chosen by food producers who want simple structure, low maintenance, and steady filling results for ketchup products.
  • INTRODUCTION
  • PARAMETER

Gravity Ketchup Bottle Filler

 

The Gravity Ketchup Bottle Filler is a simple and efficient machine for filling tomato ketchup into bottles. It uses gravity to ensure accurate and consistent filling, making it an ideal ketchup bottle filler for small and medium production lines. This ketchup filling machine is easy to operate, hygienic, and suitable for various bottle sizes.


Conveyor-track

 

Conveyor track

The conveyor-track of the Gravity Ketchup Filling Machine is designed to ensure stable, smooth, and precise bottle transfer throughout the filling process. Constructed from durable stainless steel and wear-resistant guide rails, the conveyor track maintains accurate bottle alignment under the filling nozzles, even when handling different bottle shapes and sizes. Its adjustable structure allows easy width setting to match various containers, while the steady conveying speed supports consistent filling levels and reduces spillage. This well-engineered conveyor-track enhances overall production efficiency and ensures reliable operation of the Gravity Ketchup Filling Machine in continuous bottling applications.

 

 

Touch screen

The machine features a touch-screen display with clearly labeled buttons, including START, STOP, POWER, and EMERGENCY STOP, for intuitive and safe operation. Operators can easily set filling volumes, monitor production progress, and make real-time adjustments to match different bottle sizes. The user-friendly interface reduces errors and improves operational efficiency, ensuring that the Gravity Ketchup Filling Equipment can be safely and effectively controlled even by less experienced staff.

 

 

 

Touch-screen

 

Filling-head

 

Filling head

The Gravity Ketchup Filling Machine is equipped with 16 filling heads, allowing multiple bottles to be filled simultaneously and improving production efficiency. Each filling-head uses gravity flow to ensure smooth, precise, and uniform ketchup dispensing, preventing foam formation or overflow. The nozzles are adjustable to accommodate bottles of different heights and diameters, and all components are made of high-quality stainless steel for hygiene, durability, and easy cleaning. This design makes the Gravity ketchup bottle filler reliable for continuous, high-volume operations.

 


Key Features

 

  • Accurate Filling: Gravity-based design ensures each bottle receives the correct amount of ketchup.
  • User-Friendly Operation: Simple controls make it easy for operators to use.
  • Adjustable Speed: Production speed can be set according to bottle size and volume.
  • Hygienic Construction: All parts touching ketchup are stainless steel for food safety.
  • Low Maintenance: Fewer moving parts reduce wear and tear and maintenance needs.

Advantages

 

  • Consistent Quality: Each bottle is filled evenly for better product presentation.
  • Efficient Production: Faster than manual bottling, reducing labor costs.
  • Versatile Use: Works with different bottle sizes and shapes.
  • Cost Saving: Minimizes material waste with precise filling.

How It Works

 

The tomato ketchup filling machine fills bottles by gravity. Ketchup flows from a hopper through nozzles into bottles. The filling volume is controlled by adjusting nozzle opening times. This simple mechanism ensures fast and even filling without spillage.


Applications

 

  • Tomato ketchup production lines
  • BBQ sauce bottling
  • Other thick sauces and condiments

Using a ketchup bottle filler helps food producers maintain hygiene, reduce waste, and improve production efficiency.


Choosing the Right Machine

 

When selecting a ketchup filling machine, consider:

  • Required production capacity
  • Bottle sizes and shapes
  • Automation level
  • Budget and maintenance needs

The Gravity Ketchup Bottle Filler is ideal for small and medium producers who need reliable, accurate, and easy-to-use equipment.


Conclusion

 

The Gravity Ketchup Bottle Filler is a practical solution for efficient tomato ketchup production. With accurate filling, simple operation, and hygienic design, this tomato ketchup filling machine helps manufacturers reduce waste, improve productivity, and maintain product quality. Investing in a quality ketchup filling machine ensures a smooth and profitable production process.

MODEL MIC - ZFZ - 4 MIC - ZFZ - 6 MIC - ZFZ - 8 MIC - ZFZ - 10 MIC - ZFZ - 12 MIC - ZFZ - 16 MIC - ZFZ - 20
Filling Nozzle 4 6 8 10 12 16 20
Filling Volume 50ml - 5000ml
Capacity 1000 - 1400 BPH(1L) 1400 - 1800 BPH(1L) 1800 - 2200 BPH(1L) 2200 - 2400 BPH(1L) 2400 - 2800 BPH(1L) 2600 - 3000 BPH(1L) 3000 - 3400 BPH(1L)
Filling Accuracy ≥99%
Suitable bottle size Φ40mm - Φ100mm
Gas Consumption 0.6m³/min
Working Pressure 0.55Mpa - 0.65Mpa
Machine Power 2KW 2KW 2KW 2KW 2KW 2KW 2.5KW
Dimension (L*W*H) 1200*1200*2200mm 1400*1200*2200mm 1600*1200*2200mm 1800*1200*2200mm 2000*1200*2200mm 2400*1200*2200mm 2800*1200*2200mm
Weight 500kg 650kg 700kg 800kg 800kg 900kg 1000kg
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